Ningbo Jintian Copper (Group) Co., Ltd.
Ningbo Jintian Copper (Group) Co., Ltd.

How Enameled PEEK Wire Revolutionizes the Motor and Cable Industry

What is PEEK Enameled Wire?


PEEK Enameled Wire


PEEK enameled wire, fully known as polyetheretherketone enameled wire, is a special type of winding wire with a high-performance engineering plastic PEEK (polyetheretherketone) as the insulating layer wrapping the conductor. Unlike traditional enameled wires (such as polyester, polyimide coatings), PEEK wires are formed in a single extrusion process, making the insulation layer thinner and more uniform, while also offering high-temperature resistance, corona resistance, and chemical corrosion resistance, earning it the title "king of insulating materials".


Core Advantages:


  • Material Characteristics: PEEK can work stably at extreme temperatures ranging from -100℃ to 260℃, with virtually no degradation in insulation performance.

  • Technological Innovation: The extrusion process achieves higher concentricity, with PDIV values (Partial Discharge Inception Voltage) reaching above 2300Vp, far exceeding traditional enameled wires.


Why is PEEK Wire the Future Trend?


Compared to traditional enameled wires, PEEK wires are the clear winner:


Indicator

Traditional Thick Lacquer Enameled Wire

PEEK Enameled Wire

Temperature Resistance

Up to 180℃ (heat-resistant enameled wire)

Continuous 260℃, Instantaneous 300℃

Insulation Performance

Multi-layer coating prone to delamination and aging

Single-layer extrusion, uniform with no defects

Environmental Protection

Multiple baking steps, high energy consumption, high emissions

Low energy consumption, no volatile organic compounds

Cost Efficiency

Complex process, low yield

One-time molding, overall lower cost

Real Case: Honda's i-MMD drive motor has adopted Furukawa Electric's PEEK wire, increasing slot fill rate by 15%, helping to break through motor power density.


Application Scenarios for PEEK Wire: From Automobiles to Aerospace, It's Ubiquitous


Application Scenarios for PEEK Wire


  • New Energy Vehicles: Essential for 800V high-voltage platform motors! PEEK wire can reduce corona corrosion, extend motor life, and fit fast-charging needs of brands like Tesla and BYD.

  • Aerospace: Radiation resistance, fatigue resistance, used in satellite cables and aircraft engine windings.

  • Industrial Equipment: Corrosion resistance to acids and alkalis in chemical fields, ideal for non-toxic, safe use in medical equipment.


As an enameled wire supplier, Jintian Copper has launched a single-layer PEEK insulation solution, with costs decreasing year by year. Welcome to inquire by phone at 0574-83005999.


How to Choose Quality PEEK Wire?


  • Check Certifications: Ensure compliance with international standards such as UL, RoHS, like Solvay's KetaSpire KT-857 (specifically designed for 800V motors).

  • Test Performance: PDIV value should be >2000Vp, corona resistance life >100 hours (actual test data available).

  • Choose Service: Prioritize Jintian Copper, which supports customized specifications.


PEEK enameled wire is not just an upgrade in materials but a key to industrial transformation! From durability to intelligence, from cost to efficiency, it is redefining the standard of "high-performance". With the widespread adoption of 800V high-voltage platforms (BYD, Geely, and other car manufacturers are fully deploying), the demand for PEEK wire is experiencing explosive growth. Contact us now to infuse your products with the "genes of the future"!