C5102 Phosphor Bronze (Tin-Phosphorus Bronze)
High Elasticity & Wear Resistance: Tin (4.5–6.0%) and phosphorus (0.03–0.35%) enhance fatigue resistance.
Corrosion Resistance: Suitable for weak acidic and humid environments.
Machinability: Cold-working compatible with stamping and bending.
Eco-Compliance: RoHS-compliant (Pb ≤0.05%).
Form | Size Range | Standards |
Strip | Thickness 0.1–2.0mm, Width 10–600mm | JIS H 3110-2018 |
Plate | Thickness 0.5–50mm, Width 100–2000mm | ASTM B103-19 |
Wire | Diameter 0.2–12mm, Coil ≥3kg | JIS H 3270-2018 |
Rod | Diameter 3–150mm, Length 1–6m | EN 1654:1997 |
Tube | OD 5–100mm, Wall Thickness 0.5–10mm | DIN 17660 |
Element | Content (%) | Standard Range |
Cu | Balance | Main Component (JIS H 3110) |
Sn | 4.5–6.0 | Enhances Elasticity |
P | 0.03–0.35 | Improves Wear Resistance |
Pb | ≤0.05 | RoHS Limit |
Fe | ≤0.10 | Impurity Control |
Zn | ≤0.30 | Impurity Control |
Property | Value/Description |
Density | 8.86 g/cm³ |
Electrical Conductivity | 14% IACS (20℃) |
Thermal Conductivity | 70 W/(m·K) |
Thermal Expansion | 18.5×10⁻⁶/℃ (20–200℃) |
Condition | Tensile Strength (MPa) | Elongation (%) | Hardness (HV) |
Annealed (O) | 400–500 | ≥25 | 90–120 HV |
1/4 Hard (H01) | 600–750 | ≥12 | 160–200 HV |
Hard (H04) | ≥750 | ≥5 | ≥220 HV |
1. Fatigue Resistance: Ideal for high-cycle fatigue applications (e.g., springs).
2. Surface Versatility: Compatible with tin/nickel plating for enhanced durability.
3. Cost Efficiency: Direct cold-forming reduces post-processing steps.
Electronics: High-frequency connectors, relay springs.
Machinery: Heavy-duty springs, bearing cages.
Automotive: Sensor springs, fuel injector components.
Instrumentation: Precision elastic components.
Cold Working: Limit deformation to ≤40% to prevent cracking.
Annealing: 650–750℃ to restore ductility and relieve stress.
Surface Treatment: Acid cleaning before plating for adhesion.
A: C5102 has higher tin (4.5–6.0% vs. 3.5–4.5%) for higher elasticity and load capacity.
A: Not recommended for >120℃; consider C5210 for elevated temperatures.
JIS H 3110-2018: Phosphor bronze sheets, strips, and foils.
ASTM B103-19: Phosphor bronze plate and strip standards.
EN 1654:1997: European copper alloy strip standards.
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